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Industrial Meat Processing Equipment · processed-meat-equipment.com
Pneumatic Stretching for Compact, Uniform Large-Block Products
The LQDK addresses a specific and important gap in large-block meat product production: the need to simultaneously stretch and tension a large-diameter casing while applying a single, high-force seal clip — a task that manual clipping cannot perform consistently and that double-clipping machines are not designed for in the 120–250 mm casing range.
The stretching function is what separates the LQDK from a standard single clipping machine. When a large meat block is filled into a wide casing, the casing naturally assumes an irregular shape as the meat settles — air pockets form at the ends, the fill density is uneven, and the product cross-section at the clip point is not optimally compressed. The pneumatic stretching mechanism pulls the casing under controlled tension before the clip is applied, compressing the fill and producing a firm, fully-dense product end. The result is the slicing quality that retail and food service buyers specify: clean, consistent slices with no air pockets at the ends.
The 74-large and 74-small U-type aluminum clip compatibility gives the LQDK two sealing force options within the same machine — the 74-large clip for high-density products in the upper end of the 120–250 mm casing range, and the 74-small for lighter products where a slightly lower sealing force is appropriate. Switching between the two clip sizes requires changing the clip magazine, which is a quick operator-level procedure.
At 35 kg, the LQDK is portable within the facility and can be repositioned to pair with different upstream filling machines without requiring a layout change. The 0.6–0.8 MPa operating pressure is at the upper end of standard workshop compressor output — confirm your air supply capacity before ordering if you are running multiple pneumatic machines on the same compressor circuit.
Technical Specifications
| Parameter | Value | Notes |
|---|---|---|
| Model | LQDK | Pneumatic stretching single clipper |
| Compatible Casing Diameter | 120 – 250 mm | Large-diameter format |
| Compatible Clips | 74 Large / 74 Small | U-type aluminum clips |
| Air Pressure | 0.6 – 0.8 MPa | Upper standard workshop pressure |
| Machine Weight | 35 kg | Portable within facility |
| Stretching Mechanism | Pneumatic, adjustable tension | Controlled casing tensioning |
| Sealing Performance | Strong clip force + reliable seal | Uniform slice quality |
| Recommended Pairing | QCT-01 Pneumatic Meat Filler | Direct inline integration |
How the Stretching Mechanism Improves Product Quality
Controlled Casing Tension Before Clipping
The LQDK’s pneumatic stretching system applies controlled tension to the casing at the clip point before the clip is pressed. This tension serves two purposes: it compresses the meat fill against the casing wall, eliminating the air pocket that forms at the end of a large-block filled casing; and it presents a smooth, uniformly-tensioned casing surface to the clip die, which produces a cleaner, more consistent clip formation than clipping a loose or irregular casing surface.
Full Product Density at the Clip End
For sliced products — ham, salami, beef roll — the first and last slices from each unit are the quality test that retail buyers use to evaluate the product. Air pockets, loose fill, or irregular cross-section at the clipped ends produce undersized or structurally compromised end slices. The LQDK’s stretching function ensures that the fill is fully compressed at the clip point before sealing, which means the first slice from a clipped product end is as dense and uniform as slices from the centre.
Adjustable Stretch Tension for Different Products
The stretching tension is pneumatically adjustable — different products require different tension levels. A firm restructured beef roll in a thick PVDC casing requires higher tension than a delicate lamb product in a thinner collagen casing. The LQDK allows operators to set the tension appropriate for each product without changing machine components, which makes it practical for multi-product operations that run different large-block formats across a production week.
Clip Stock & Replacement Parts We Supply
We supply 74-large and 74-small U-type aluminum clips in food-grade specification for the LQDK. Clip consumption depends on your product format and production volume — we advise on order quantities at purchase time. The stretching mechanism seals and clip die are the primary wear items.
| Part / Consumable | Specification | Notes |
|---|---|---|
| 74-Large U-Type Aluminum Clips | Bulk supply, food-grade | High-density large-diameter products |
| 74-Small U-Type Aluminum Clips | Bulk supply, food-grade | Lighter large-diameter products |
| Clip Die Assembly | Per clip size, OEM tolerance | Primary wear item |
| Pneumatic Stretching Seal Kit | Full seal set, food-grade | Replace at recommended interval |
| Air Valve & Regulator Assembly | 0.6–0.8 MPa rated, OEM | Control valve + pressure regulator |
Customer Reviews
“The LQDK transformed our ham roll end quality. Before we had air pockets at the clipped ends that produced unusable first and last slices — about 80 g waste per unit. The pneumatic stretching compresses the fill completely before clipping and now our end slices are as dense as centre slices. The 74-large clip holds well on our 200 mm casing.”
“We pair the LQDK with the QCT-01 pneumatic filler for our whole-muscle pork products in 160 mm casing. The two-machine cell runs on one air supply and two operators handle the full fill-and-clip cycle at commercial throughput. The LQDK stretching tension is adjustable and we’ve dialled it in perfectly for our casing type.”
“Good machine for our large-diameter lamb sausage in 230 mm casing. The 74-small clip suits our lighter product well. The stretching function gives us uniform end compression that our previous manual clipping never achieved. Minus one star because 0.8 MPa is at the top of our compressor’s output range — we had to upgrade the compressor, which we hadn’t budgeted for.”
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